Industrial Heavy Metrology

Modular Weighbridge

Advanced 4-Girder Fully Welded Modular Design Engineered for Heavy Cyclic Loading

OIML Class III StandardGovt. of India Approved ModelFull 150% Overload Protection
Modular Weighbridge

Engineering Architecture & System Overview

Conventional weighbridges rely on just 2 main longitudinal beams, which are prone to excessive deflection and cyclic bolt fatigue. The Darshan Modular Weighbridge features an advanced 4-longitudinal girder layout seamlessly welded into high-integrity modules. Modules can be transported on standard trucks, bolted together with high-tensile hardware on-site, and expanded in length whenever future truck lengths increase.

Key Technical Features

4 Main Longitudinal Members: Double the longitudinal stiffness of conventional 2-girder designs
Fully Welded Sealed Modules: Slush, rainwater, and debris cannot penetrate the inner chassis
Dynamic Shock Absorbing Rocker Assembly: Allows the platform to swing subtly to eliminate direct brake shock on load cells
Modular Upgrade Facility: Extend deck length in the future simply by adding one or two module segments
Standard Truck Transport: Modules conform to standard truck dimensions, drastically reducing freight costs
Zero Loose Fastener Rattling: Seamless welded box section geometry prevents wear from cyclic truck braking

Operational Advantages

Superior Structural Strength: 4-girder arrangement distributes axle weights evenly across all load-bearing points
Sustained Precision: Load cell calibration is preserved longer because dynamic braking impacts are absorbed by the rocking cradle
Future-Proof Investment: Expand your weighbridge from 12m to 16m or 18m as transport regulations evolve
Minimal Lifetime Maintenance: Elimination of loose transoms and open gaps drastically cuts servicing downtime

Technical Specifications Table

ParameterEngineering Specification
Capacity Range30 MT to 120 MT
Structural Architecture4 Longitudinal High-Yield Girders with Transverse Diaphragms
Module DimensionsFactory prefabricated in 3m, 4m, 4.5m, 6m module lengths
Welding SpecificationSubmerged Arc & MIG continuous welding with stringent NDT checks
Surface TreatmentGrit blast cleaning followed by high-build zinc phosphate epoxy primer and polyurethane finish
Load Cell MountingFree-floating self-aligning rocker pin cradle mechanism
CablingTeflon-sleeved low-resistance 4-core shielded cable in metal conduits
Junction BoxCast aluminum / molded ABS IP67 weatherproof with surge arrestors

Standard Deck Sizes & Capacities

9m x 3m (2 Modules)Standard
12m x 3m (3 Modules)Standard
14m x 3m (3 Modules)Standard
16m x 3m (4 Modules)Standard
18m x 3m (4 Modules)Standard
Civil Foundation & Installation Guidance

Civil Engineering Note:

Suitable for both pitless surface foundations or shallow pit civil configurations.

Darshan provides official certified RCC civil drawings, foundation load-bearing calculations, and anchor bolt setting templates tailored to your site topography upon order placement.

Request Commercial & Technical Quotation

Fill out your parameters to receive technical sizing, civil drawings, and formal pricing.

Need Sizing Consultation?

Call our director and technical lead directly for custom pit blueprints and immediate fleet sizing recommendations.

+91-98240 83608

Product Catalog

Download our complete technical catalog containing dimensional drawings and sensor wiring schematics.

Download Catalog (PDF)